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Mastercam 2025: Revolutionising Safety Zones for Enhanced Hole Making

Writer's picture: AMP TeamAMP Team

In the ever-evolving world of CAD/CAM software, staying ahead of the curve is crucial for maintaining efficiency and precision in manufacturing processes. Mastercam 2025 has introduced significant updates that bring a new level of control and accuracy to hole-making operations. One of the standout features in this release is the overhauled Safety Zone for hole making, offering users improved transition movements and enhanced safety measures.


Improved Transition Movements with New Algorithm

Mastercam 2025's Safety Zone for hole making has undergone a substantial transformation with the implementation of a new algorithm. This advancement is designed to provide better control over transition motions, which is essential for ensuring the precision and safety of machining processes. The new algorithm allows for the introduction of several new parameters, giving users more flexibility and control over their operations.


Enhanced Control with New Parameters

The updated Safety Zone feature now utilises a mesh in the background for all defined shapes within the Safety Zone panel. This mesh is integral to the linking calculation, enabling more accurate and efficient tool-angle motion for linking moves. The new parameters introduced include:

  • Linear Tolerance Value: Allows for precise control over the allowable deviation in linear motion.

  • Blending Distance: Ensures smooth transitions between different motion segments.

  • Smoothing Distance Values: Further refines the motion for enhanced smoothness and precision.


Tailored Linking Motion for Improved Safety

One of the key benefits of the new Safety Zone feature is the ability to tailor linking motions to be safer, smoother, and more accurate. The feed rate within the Safety Zone now includes a check against the machine definition's minimum and maximum feed rate limits. This means that if a feed rate outside the defined limits is entered, a warning text box will alert the user, preventing potential errors and ensuring the machine operates within safe parameters.


Intelligent and Efficient Motion Control

The updates in Mastercam 2025's Safety Zone feature are designed to allow for more intelligent and efficient motion control. The additional controls enable users to customise their tool linking motions to better fit their specific needs, resulting in more efficient and tailored operations. These enhancements are a testament to Mastercam's commitment to providing cutting-edge solutions that meet the evolving demands of the manufacturing industry.


Mastercam 2025's revamped Safety Zone for hole making is a game-changer for CAD/CAM professionals. With improved transition movements, enhanced control parameters, and tailored linking motions, this feature sets a new standard for safety and efficiency in machining operations. As always, Mastercam continues to innovate and provide tools that help users achieve higher precision and productivity in their workflows.


For a detailed walkthrough of the new Safety Zone features in Mastercam 2025, check out the official video.





At AMP CAD CAM Solutions, we are committed to keeping our customers informed about the latest advancements in CAD/CAM technology. Stay tuned for more updates and insights into the tools that are shaping the future of manufacturing.

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